China's Leading PVC Sports Flooring Manufacturer

Premium PVC Sports Flooring Factory Direct Pricing

What We Offer:

Professional indoor PVC sports flooring in 4.5mm-8.0mm thickness. Perfect for badminton, tennis, basketball courts with superior comfort, friction coefficient 0.57, and 98% ball rebound rate.

How We Deliver:

50+ countries served with 7-day production, factory-direct pricing, free samples, and comprehensive installation support. All patterns in stock for immediate shipping.

7
Days Delivery
50+
Countries
Free
Samples
Professional PVC Sports Flooring Installation - Badminton Court
Gem Pattern
4.5mm-8.0mm Available
$20K-$30K
20GP Container
✓ Factory Direct
✓ 24h Response
Factory Direct Manufacturing

Leading PVC Sports Flooring Manufacturer in China

Sportaflor is a professional integrated manufacturing and trading company specializing in premium indoor PVC sports flooring. With 50 dedicated employees and factory-direct production capabilities, we deliver high-quality flooring solutions to distributors, wholesalers, and construction companies across 50+ countries including India, Vietnam, Pakistan, Russia, USA, and Brazil.

Factory Direct Pricing

Professional production capabilities with competitive wholesale pricing

Fast Delivery

Large stock availability with shipping within 7 days globally

Installation Support

Quick problem resolution with comprehensive accessory support

Global Export

Serving distributors and contractors in 50+ countries worldwide

Sportaflor PVC Sports Flooring Manufacturing Facility
Professional Manufacturing
50 Employees • Factory Direct
PVC Sports Flooring Pattern Samples - Gem Wood Sand Flex
Multiple Patterns Available
Sportaflor Global Export and Shipping to 50+ Countries
50+ Countries Served

Quality Certifications

Fire retardant and flame retardant properties. Low calcium formula for optimal hardness. Similar quality to international brands like Gerflor with competitive pricing.

Applications

Professional PVC sports flooring solutions for various indoor court applications. Thickness selection depends on exercise intensity - thicker floors (6.0-8.0mm) for professional competitions, thinner options (4.5-6.0mm) for recreational use.

Badminton Court

Badminton Court

Recommended: 4.5-6.0mm thickness

Tennis Court

Tennis Court

Recommended: 6.0-8.0mm thickness

Basketball Court

Basketball Court

Recommended: 6.5-8.0mm thickness

Table Tennis Court

Table Tennis Court

Recommended: 4.5-5.0mm thickness

Free consultation • Fast response within 24 hours • Professional installation support

Indoor PVC Sports Flooring

Premium Quality Patterns

Our indoor PVC sports flooring features five-layer construction with superior wear resistance, optimal friction coefficient (0.57), and 98% ball rebound performance. Available in multiple thicknesses from 4.5mm to 8.0mm with various premium patterns.

Gem Pattern

Gem Pattern

Premium textured surface with excellent grip properties

Sand Pattern

Sand Pattern

Subtle textured finish for optimal balance

Fabric Pattern

Fabric Pattern

Woven texture design for enhanced aesthetics

Honeycomb Pattern

Honeycomb Pattern

Hexagonal structure for superior stability

Wood Pattern

Wood Pattern

Natural wood appearance with synthetic performance

Litchi Pattern

Litchi Pattern

Distinctive texture for unique sports environments

Superior Comfort

Closed-cell foam technology provides maximum cushioning to minimize sports injuries

Optimal Friction

Friction coefficient of 0.57 ensures movement stability and flexibility

98% Ball Rebound

Professional-grade performance meeting international sports standards

Free samples up to 1kg • Fast response within 24 hours • 50+ countries served

Factory Direct Pricing

Estimate Cost

Transparent pricing with no hidden costs. Get competitive factory-direct rates for premium PVC sports flooring.

20GP Container

Standard shipping option

Coverage Area ~4,000 sqm
Rolls Quantity ~148 rolls (1.8m × 15m)
Price Range $20,000 - $30,000

Best for: Medium projects, sports facilities, multiple court installations

Most Popular

40HQ Container

High capacity option

Coverage Area ~8,500 sqm
Rolls Quantity ~315 rolls (1.8m × 15m)
Price Range $40,000 - $60,000

Best for: Large projects, distributors, multiple facility installations

Custom Orders

Minimum Order Quantity

1,000 sqm

Production Time

All stock items ready

Within 7 Days

Free Samples

Up to 1kg shipping

18cm × 20cm

Pricing Factors

T
Thickness

4.5mm - 8.0mm options

Q
Quantity

Volume discounts available

P
Pattern

Gem, Wood, Sand, Litchi, Flex

C
Customization

Colors & specifications

Response within 24 hours • Free samples available • No commitment required

Shipping Timeline

Fast and reliable delivery to 50+ countries worldwide. All sizes and thicknesses in stock for immediate processing.

1

Order Confirmation

Same day processing for all stock items. Immediate order acknowledgment and production scheduling.

Timeline: Same Day
2

Production & Packaging

Professional packaging with quality control inspection. All thicknesses (4.5mm-8.0mm) available from stock.

Timeline: Within 7 Days
3

International Shipping

Reliable freight forwarding with tracking information. Door-to-door delivery service available.

Timeline: 15-30 Days

Get Detailed Timeline

Tell us about your project requirements and destination. We'll provide accurate shipping timeline and competitive quotation within 24 hours.

Free samples available (up to 1kg)
Factory-direct pricing
Professional installation support
50+
Countries Served
7
Days Production
24h
Quote Response
100%
Stock Available

Ready to Get Started?

Get factory-direct pricing on premium PVC sports flooring. Free samples available with fast 7-day delivery.

Free Samples Available
24-Hour Response Time
Factory-Direct Pricing

Product Supplementary Information

Comprehensive guide to PVC sports flooring technology, installation, performance standards, and expert insights for professional facilities

5-layer PVC sports flooring construction diagram showing wear layer glass fiber foam honeycomb backing

Why Are the 5 Layers in PVC Sports Flooring So Important?

Featured Answer

Each layer serves a specific purpose: wear layer for durability, glass fiber for stability, PVC for strength, foam for shock absorption, and honeycomb backing for grip without glue. This engineered construction ensures optimal performance and longevity.

Wear Layer Durability
Glass Fiber Stability
Foam Layer Safety
Honeycomb Back No Glue

The top wear layer determines service life - thicker wear layers provide extended durability. The transparent protective film enhances anti-wear properties. The glass fiber layer prevents deformation under heavy use, while the PVC strength layer maintains structural integrity. The foam layer provides crucial shock absorption for player safety, and the hexagonal honeycomb backing design creates superior grip without requiring adhesive installation. This multi-layer construction delivers professional-grade flooring comparable to international brands like Gerflor, with factory-direct pricing making premium quality accessible to distributors and construction companies worldwide.

How Do the Foam and Back Layers of PVC Sports Flooring Improve Performance and Safety?

Performance Enhancement

The foam layer provides 40% impact reduction through closed-cell technology, while the honeycomb backing eliminates glue requirements and allows easy relocation. Both layers work together for optimal player protection and installation flexibility.

Impact Reduction 40%
Closed-Cell Foam Maximum Cushioning
Hexagon Structure Self-Grip

The foam layer utilizes advanced closed-cell technology to maximize cushioning when players fall or slip, significantly reducing sports injuries. This layer provides the perfect balance between comfort and stability, ensuring players feel neither too hard nor too soft surface contact. The hexagonal honeycomb backing creates exceptional grip through mechanical interlocking with the subfloor, eliminating the need for permanent adhesives. This design allows for easy relocation and reinstallation, making it ideal for temporary courts or facilities requiring flexibility. The combination ensures consistent performance across all sports applications while maintaining player safety as the top priority.

PVC sports flooring foam layer and honeycomb backing for shock absorption and grip
PVC sports flooring thickness comparison 4.5mm to 8.0mm performance and cost analysis

How Does Flooring Thickness Affect the Performance and Cost of PVC Sports Flooring?

Thickness Guide

Thickness ranges from 4.5mm to 8.0mm, directly impacting durability, comfort, and pricing. Our low-calcium formula ensures optimal hardness across all thicknesses, providing consistent performance regardless of specification chosen.

4.5-5.0mm Light Use
6.0-6.5mm Regular Use
7.0-8.0mm Heavy Use

Thickness selection significantly impacts both initial investment and long-term performance. Thinner options (4.5-5.0mm) provide cost-effective solutions for recreational facilities with moderate traffic, while maintaining professional performance standards. Mid-range thickness (6.0-6.5mm) offers the optimal balance for most commercial applications, providing enhanced durability without premium pricing. Thicker floors (7.0-8.0mm) deliver maximum longevity for high-traffic professional facilities, tournament venues, and multi-purpose courts requiring intensive daily use. Our proprietary low-calcium formula ensures consistent feel and performance across all thickness options, preventing the "too hard" or "too soft" issues common with standard formulations. This technology maintains uniform shock absorption and ball bounce characteristics regardless of thickness selected.

What's the Difference Between Indoor and Outdoor PVC Sports Flooring?

Construction Difference

Outdoor PVC sports flooring includes an additional waterproof backing layer for weather resistance, while indoor flooring uses standard 5-layer construction. Both feature identical surface performance and fire retardant properties.

Waterproof Layer
Outdoor Indoor
5-Layer Core Both
Fire Retardant Both

The primary distinction lies in the additional waterproof backing layer for outdoor applications, providing complete protection against moisture penetration and weather exposure. Indoor flooring maintains the standard 5-layer construction optimized for climate-controlled environments. Both versions feature identical surface characteristics, including friction coefficient (0.57), ball rebound rate (98%), and pattern options (Gem, Wood, Sand, Litchi, Flex). The hexagon honeycomb backing provides excellent grip for both applications without requiring permanent adhesive installation. Fire retardant and flame retardant properties meet safety standards for both indoor and outdoor installations. Surface performance remains consistent regardless of application, ensuring professional playing conditions in any environment. The outdoor version's enhanced backing makes it suitable for covered outdoor courts, while the indoor version provides optimal cost-effectiveness for climate-controlled facilities.

Indoor vs outdoor PVC sports flooring construction differences waterproof layer comparison
PVC sports flooring quality comparison with Gerflor international brand standards

What Makes Our PVC Sports Flooring Comparable to Gerflor?

Quality Comparison

Our flooring matches Gerflor's performance standards through identical 5-layer construction, low-calcium formula, and professional manufacturing processes, while offering significantly more attractive factory-direct pricing.

Construction Identical
Performance Equivalent
Pricing Factory Direct

Our manufacturing process replicates the exact specifications and quality standards that make Gerflor a global leader in sports flooring. The low-calcium formula ensures optimal hardness balance, preventing the surface from feeling either too rigid or too soft during play. Professional production capabilities include precision layer bonding, consistent thickness control, and rigorous quality testing at every stage. The same 5-layer engineered construction provides identical performance characteristics: superior wear resistance, dimensional stability, shock absorption, and surface grip. Fire retardant properties meet international safety certifications. The key advantage lies in our factory-direct business model, eliminating distributor markups and brand premiums while maintaining identical technical specifications. This approach makes premium-quality sports flooring accessible to a broader market, particularly benefiting distributors, construction companies, and facility managers seeking professional-grade solutions without premium pricing.

How Do Performance Test Results Prove the Quality of PVC Sports Flooring?

Test Standards

Our flooring achieves optimal friction coefficient of 0.57 and 98% ball rebound rate, meeting professional sports standards. These measurable results validate consistent manufacturing precision and material quality.

Friction Coefficient 0.57 (Optimal)
Ball Rebound 98%
Shock Absorption 40% Reduction

Standardized performance testing provides objective validation of flooring quality and consistency. The friction coefficient of 0.57 falls within the optimal range of 0.4-0.7, ensuring sufficient grip for movement stability while allowing smooth directional changes and pivoting. Ball rebound testing involves dropping a basketball from 6.6 feet height, with our 98% rebound rate demonstrating excellent energy return properties. Shock absorption testing measures the floor's ability to reduce impact forces, with our 40% impact reduction significantly minimizing injury risk during falls or high-impact movements. These results remain consistent across all thickness options and pattern types, proving the reliability of our manufacturing processes. Regular quality control testing ensures every batch meets these performance standards, providing confidence for distributors and end users. The measurable data allows direct comparison with international brands and validates our position as a premium-quality manufacturer offering professional-grade solutions.

PVC sports flooring performance test results friction coefficient ball rebound shock absorption
PVC sports flooring shock absorption levels player safety impact reduction

How Does Shock Absorption Level Affect Player Safety in Sports Flooring?

Safety Impact

Proper shock absorption reduces impact forces by 40%, significantly decreasing injury risk during falls, jumps, and high-intensity movements. The foam layer's closed-cell technology maximizes cushioning while maintaining surface stability.

Impact Reduction 40%
Joint Protection Enhanced
Fatigue Reduction Significant

Shock absorption directly correlates with player safety and performance longevity. Our foam layer utilizes advanced closed-cell technology to provide maximum cushioning during impact events, reducing stress on joints, muscles, and bones. The 40% impact reduction significantly lowers the risk of acute injuries from falls and chronic injuries from repetitive stress. Proper shock absorption also reduces player fatigue during extended play sessions, allowing for better performance and reduced injury risk over time. The engineered balance ensures adequate cushioning without compromising surface responsiveness or ball bounce characteristics. This technology proves especially critical for high-impact sports like basketball and volleyball, where players frequently jump and land with significant force. The consistent shock absorption across the entire surface eliminates "dead spots" that could cause uneven player response or increased injury risk in specific court areas.

How to Install PVC Sports Flooring Step by Step?

Installation Guide

Six simple steps: unroll, align, tape, groove, weld, and trim. The honeycomb back design eliminates glue requirements, making installation faster and allowing for easy relocation or court reconfiguration.

Steps 1-3 Positioning
Steps 4-6 Welding
No Glue Required Easy Relocation

Installation begins with unrolling the 1.8m×15m rolls and carefully aligning edges for proper court layout. Tape application secures initial positioning before creating precise grooves using specialized tools. The welding process creates seamless joints using either welding wire or tape, depending on regional preferences (Vietnam and India typically prefer tape, while other markets prefer welding wire). Final trimming ensures smooth, professional appearance. The hexagonal honeycomb backing eliminates permanent adhesive requirements, allowing for easy relocation or court reconfiguration when needed. Professional installation support includes technical guidance, accessory supply (welding wire, tape, tools), and troubleshooting assistance. The simplified process reduces installation time and costs compared to traditional glue-down methods while maintaining superior performance and appearance. Regional installer training and support ensure consistent results across all markets.

PVC sports flooring installation process 6 steps unroll align tape groove weld trim
PVC sports flooring pattern selection Gem Wood Sand Litchi Flex options

How to Choose the Right Pattern for Your Sports Facility?

Pattern Selection

Five distinct patterns optimize different sports and aesthetic preferences. All patterns maintain identical performance characteristics with unique visual appeal and grip properties for specific sport requirements.

Gem Pattern Maximum Grip
Wood Pattern Natural Look
Sand/Litchi Balanced
Flex Pattern Versatile

Pattern selection depends on sport type, facility aesthetics, and performance requirements. Gem pattern provides maximum surface texture for enhanced grip, ideal for basketball and high-intensity training. Wood pattern offers natural appearance while maintaining professional performance, perfect for multi-purpose facilities requiring aesthetic appeal. Sand and Litchi patterns provide balanced texture for versatile applications including badminton, volleyball, and fitness centers. Flex pattern delivers optimal versatility for facilities hosting multiple sports or requiring frequent court reconfiguration. All patterns maintain the same friction coefficient (0.57), ball rebound rate (98%), and shock absorption properties, ensuring consistent performance regardless of aesthetic choice. Custom colors available with 1,000 sqm minimum order quantity, while pattern customization requires individual consultation due to manufacturing complexity. Regional color preferences accommodated through our extensive stock availability in various color options for each pattern type.

What Are Standard Court Dimensions for Optimal Layout Planning?

Dimension Standards

Standard court sizes optimized for our 1.8m×15m roll format minimize waste and seam placement. Professional layout planning ensures efficient material utilization and optimal playing surfaces.

Badminton/Pickleball 15m×7.2m
Tennis 36.6m×18.3m
Volleyball 15m×7.2m
Basketball 28m×15m

Proper court dimension planning ensures professional playing surfaces while optimizing material efficiency and cost-effectiveness. Badminton and pickleball courts require identical 15m×7.2m total dimensions, with 13.4m×6.1m playing areas, making them highly efficient for our roll format. Volleyball courts use the same total dimensions with 12m×6m playing areas. Tennis courts require larger 36.6m×18.3m total dimensions with 23.77m×10.97m playing areas, requiring careful seam planning for professional appearance. Basketball courts typically measure 28m×15m for international standards. Our technical team provides layout consultation to minimize seams in critical playing areas and optimize roll utilization. Proper planning reduces material waste, installation complexity, and overall project costs while ensuring professional appearance and performance standards across all court types.

Standard court dimensions for badminton tennis volleyball basketball sports facility planning

Ready to Transform Your Sports Facility?

Get personalized consultation on flooring selection, court layout planning, installation guidance, and technical specifications from our experienced team. Free samples available with fast global shipping.

Free Samples (Up to 1kg)
24-Hour Response Time
Global Shipping Available

Latest Blog Posts

Stay updated with industry insights, product updates, and technical guides

Loading posts...
pvc sport flooring

What certifications should PVC sports flooring meet?

PVC sports flooring needs to meet a mix of safety, quality, and environmental certifications — including EN 14904, CE marking, GREENGUARD Gold, and fire safety standards like EN 13501-1 or ASTM E648 — to qualify for tenders or projects in the EU, Southeast Asia, and the U.S.

Read More →

Frequently Asked Questions

Everything you need to know about our PVC sports flooring solutions

What's the difference between indoor and outdoor PVC sports flooring?

Outdoor PVC sports flooring includes an additional waterproof backing layer for weather resistance, while indoor flooring has standard construction without this layer. Both types feature fire retardant and flame retardant properties.

What are your minimum order quantities?

For custom orders, our MOQ is 1,000 sqm. However, for stock items, we accept orders of any quantity, making it flexible for projects of all sizes.

How quickly can you deliver orders?

All sizes and thicknesses are in stock for immediate processing. We can ship within 7 days of order confirmation, with total delivery time of 15-30 days depending on destination.

Do you provide free samples?

Yes, we provide free samples (up to 1kg) with customer covering shipping costs. Sample size is approximately 18cm x 20cm, randomly selected from our available patterns.

What accessories do you provide for installation?

We provide welding wire and tape as needed. Regional preferences vary - Vietnam and India typically prefer tape, while other markets prefer welding wire. Installation tools are available through third parties if needed.

Can you customize thickness and colors?

Yes, we offer customization for thickness and colors with a 1,000 sqm MOQ. However, custom patterns are not available due to cost constraints. Each case is discussed individually for specific requirements.

How does thickness affect flooring performance?

Thicker flooring (6.5mm-8.0mm) provides better comfort and durability for high-traffic areas, while standard thickness (4.5mm-6.0mm) is suitable for regular use. All thicknesses maintain our quality standards with proper cushioning and ball rebound performance.

What is the installation process?

Installation involves: 1) Opening the roll, 2) Aligning edges, 3) Sticking tape on ground, 4) Using a groover to cut slots, 5) Welding joints, 6) Trimming welding rod smooth. We provide complete installation guidance and support.